P00C6-00 Fuel Rail Pressure Too Low During Engine Cranking
P00C6-00 – Fuel Rail Pressure Too Low During Engine Cranking
Meaning:
The ECM detects that during engine cranking, the actual fuel rail pressure is much lower than the commanded value.
This indicates a fuel supply issue, high-pressure pump problem, or starting system issues.
✅ Common Causes
Low-side supply (most common)
Empty or low fuel
Weak in-tank fuel pump
Blocked fuel filter / strainer
Fuel pump control module fault
Voltage drop to fuel pump (corroded connectors, weak battery)
High-pressure side
HP pump worn or failing
HP pump control valve stuck open
Pressure regulator stuck open
Leaking injector(s)
Sensor / electrical
Faulty fuel rail pressure (FRP) sensor
Wiring issues to FRP sensor
ECM fault (rare)
🔧 Step-By-Step Diagnosis (Professional Workflow)
1. Check Battery & Cranking Speed
⚠ Low cranking RPM causes low fuel pressure.
Minimum cranking voltage: >9.6V
Cranking speed: >180–220 rpm
If low → charge/replace battery, check starter.
2. Scan Live Data During Cranking
Check the following:
Parameter Normal Range If abnormal
Commanded rail pressure 25–35 MPa (250–350 bar) —
Actual rail pressure Should reach >20 MPa within 2–3 seconds If below → continue diagnosis
Low-side pressure 4–6 bar (gasoline), 5–7 bar (diesel) Low → problem with lift pump or filter
If actual rail pressure never rises → suspect fuel supply or HP pump.
3. Check the Low-Pressure Fuel System
A. Fuel pump prime test
Turn ignition ON → observe fuel pressure rise.
If no pressure:
Check fuel pump relay
Check fuel pump fuse
Check wiring voltage (should be battery voltage)
B. Fuel filter restriction
Clogged fuel filter is one of the top causes for P00C6.
Replace filter if >15,000 km old
Check water contamination in diesel
4. High-Pressure Pump Tests
Symptoms of HP pump failure:
Rail pressure rises slowly
Pressure drops immediately after start
Metal debris in fuel
Checks:
Measure HP pump inlet pressure
Command pump control valve (if scan tool allows)
Check pump cam lobe for mechanical wear (diesel engines)
5. Check for Injector Leakage
Leaking injector = rail pressure cannot build during cranking.
Test:
Perform a return flow test (diesel)
Disable injectors and observe pressure rise
Look for fuel dripping in cylinders (gasoline DI)
If excessive return → replace faulty injector.
6. Fuel Rail Pressure Sensor Check
Compare sensor reading with mechanical gauge if possible
Inspect connector for corrosion
Check 5V reference, signal, and ground
Incorrect readings may trigger P00C6.
7. Electrical & Ground Checks
Check fuel pump module ground points
Confirm continuity for FRP sensor wiring
Check HP pump valve control wiring
Electrical issues often cause intermittent low pressure.
🛠 Top 5 Most Common Fixes
1. Replace clogged fuel filter
2. Replace failing in-tank low-pressure pump
3. Repair wiring/ground to pump module
4. Replace faulty high-pressure pump
5. Replace leaking fuel injectors (high return flow)

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