The charge air cooler (intercooler) plays a crucial role in turbocharged and supercharged engines by cooling compressed air before it enters the combustion chamber. This ensures denser air, better combustion, and improved performance. Over time, intercoolers can get clogged with dirt, oil deposits, or develop leaks, leading to loss of power, overheating, or reduced fuel efficiency. At Madurai Car Service, our Intercooler Overhaul Service restores your intercooler’s efficiency, keeping your engine powerful and reliable.

What’s Included in Intercooler Overhaul

Our comprehensive overhaul process includes:

Intercooler Removal & Inspection – Checking for blockages, oil contamination, or physical damage.

Thorough Cleaning – Removing dirt, carbon, and oil residues from cooling fins and cores.

Leak Testing & Pressure Check – Ensuring no boost pressure is lost due to cracks or leaks.

Core & Fin Repairs – Straightening bent fins and repairing damaged cores.

Seal & Hose Inspection – Checking intercooler pipes, clamps, and seals for wear and replacement if needed.

Oil Carryover Check (from Turbocharger) – Identifying root causes of oil deposits.

Reassembly & Installation – Refitting the intercooler with proper sealing.

Performance Test & Road Trial – Ensuring restored airflow, boost, and cooling efficiency.

Why Choose Madurai Car Service for Intercooler Care?

❄️ Advanced Cleaning Techniques – Ultrasonic & chemical cleaning for maximum efficiency.

👨‍🔧 Skilled Technicians – Experts in turbocharged and performance engines.

🛠️ OEM-Standard Parts – Genuine seals, hoses, and clamps for reliability.

⚡ Performance Guarantee – Restored cooling efficiency and engine response.

💰 Cost-Effective Alternative – Overhaul saves money compared to replacing the intercooler.

⏱️ Quick Turnaround – Minimal downtime for your vehicle.

Signs You May Need an Intercooler Overhaul

Noticeable loss of power or boost

Engine overheating under load

Excessive black smoke from exhaust

Oil leaks or oil residue around intercooler pipes

Drop in fuel economy

Whistling sounds due to air leaks

Benefits of Charge Air Cooler Overhaul

Restores engine power & acceleration

Improves fuel efficiency & combustion

Prevents engine overheating

Extends the life of turbocharger & engine

Reduces smoke and harmful emissions

👉 Losing power or noticing excess smoke? Book your Charge Air Cooler (Intercooler) Overhaul Service today at Madurai Car Service and enjoy cooler, denser air for maximum performance and efficiency. 🚗❄️⚡